Performance evaluation of two different industrial foam filters with LiMCA II data

Plant-scale filtration experiments with molten aluminum have been carried out with two different types of 10 × 10 × 2 in, 30 ppi ceramic foam filters. The filters were produced in the same production line where the only difference was the composition of the ceramic slurry used for the filter production. The inclusion contents in the aluminum melt before and after the filters were measured with two constantly running liquid metal cleanliness analyzer (LiMCA) II units. Three methods for analyzing the recorded data are presented. A significant difference in the filtration performance as function of time was found when settling of inclusions in the melt was taken into account. Statistical treatment of the time dependent LiMCA II data was performed.